TENCAN 100L Micron Powder Making Planetary Ball Mill Machine XQM-100 three phase 380V 7.5KW
https://youtu.be/BKSGODHcDQs
Technology
The TENCAN XQM-100 utilizes advanced planetary motion where grinding jars are positioned eccentrically on the sun wheel. During operation, the sun wheel rotates in the opposite direction to the grinding jars at a precise ratio of 1:-2 (or 1:-1.5). This counter-rotation generates powerful Coriolis forces that subject the grinding media to complex superimposed movements.
The significant speed differential between the grinding balls and jars creates a dynamic interaction of impact and frictional forces, releasing exceptional energy levels for material processing. This mechanical interplay delivers the remarkably effective size reduction capability unique to planetary ball mills.
The TENCAN vertical planetary ball mill XQM-100 operates with an optimized centrifugal mode speed ratio. As the system rotates, powerful centrifugal forces drive both sample materials and grinding media against the jar's interior walls, where size reduction occurs primarily through precision-controlled pressure and friction mechanisms.
The effectiveness of the planetary ball mill depends critically on the relationship between the sun wheel's diameter, rotational velocity, and the speed ratio between components. This ratio determines energy transfer efficiency and directly influences size reduction performance – higher ratios generate greater processing energy for superior results.
Overview
The TENCAN 10L Vertical Production Planetary Ball Mill XQM-100 represents essential technology for high-tech materials processing, including fine grinding, powder homogenization, nano-scale particle production, and small-batch manufacturing. Operating on three-phase 380V power with robust 7.5KW capacity, this industrial-grade system combines compact design with exceptional efficiency, minimal noise generation, and comprehensive functionality.
This planetary mill serves as the preferred equipment for research institutions, university laboratories, and industrial R&D facilities requiring precision powder processing. The innovative four-position design enables simultaneous processing of up to four distinct samples, maximizing throughput and research productivity. For oxygen-sensitive materials, the system accommodates vacuum-compatible grinding jars, enabling processing under controlled atmospheric conditions.
Working Principle
The TENCAN XQM-100 Vertical Production Planetary Ball Mill features four strategically positioned working stations that accommodate two or four grinding jars on a single turntable. During operation, the rotating turntable induces high-speed planetary movement in the jar axes, generating intense impact forces between the grinding media and sample materials. This high-energy interaction effectively reduces materials to fine powder particles.
The versatile design supports both wet and dry grinding methodologies for processing diverse material compositions. Through optimized operational parameters, the system achieves output particle sizes as fine as 0.1μm, entering the nano-scale range for advanced material applications.
Applications
The TENCAN XQM-100 Industrial Planetary Ball Mill demonstrates exceptional versatility across numerous industries including geology, mineral processing, metallurgy, electronics manufacturing, construction materials, ceramics production, chemical processing, light industry, pharmaceutical development, and environmental technology.
The system excels particularly in specialized production fields including electronic ceramics, structural ceramics, magnetic materials, lithium-based compounds (lithium cobalt acid, lithium manganese), catalytic materials, phosphor processing, long afterglow phosphor development, rare earth polishing powders, and electronic glass formulations. Additional applications include fuel cell components, zinc oxide varistors, piezoelectric ceramics, nanomaterials, wafer ceramic capacitors, multilayer ceramic capacitors (MLCC), thermistors (PTC, NTC), dielectric ceramics, alumina and zirconia ceramics, various metal oxides including zinc and cobalt, and specialized ferrite materials (Ni-Zn ferrite, Mn-Zn ferrite).
Features
1. Precision-engineered gear transmission system ensures consistent rotational speed, guaranteeing experimental reproducibility and reliable results.
2. Advanced planetary movement technology delivers superior performance through high-speed operation, maximized energy transfer, exceptional efficiency, and ultra-fine particle size reduction.
3. Versatile four-position configuration enables simultaneous processing of multiple powder samples with varying compositions and dimensions.
4. Sophisticated frequency converter control system allows precise speed adjustment based on specific experimental requirements, with integrated protection against voltage fluctuations and current overloads.
5. Comprehensive timing functionality includes programmable power-off scheduling, automated forward/reverse rotation cycling, and flexible operation modes (unidirectional, alternating, continuous, or timed) to optimize grinding efficiency for specific materials.
6. Superior engineering features include optimal center of gravity placement, exceptional operational stability, space-efficient design, intuitive user interface, comprehensive safety systems, minimized noise generation, and reduced material waste.
7. Integrated safety interlock system automatically halts operation if the protective cover is opened during processing, preventing potential accidents and ensuring operator safety.
Technical Features
| Technical Features |
| Drive Mode | Gear drive and belt drive |
| Operate Mode | Two or four grinding tanks working together |
| Maximum Loading Capacity | 2/3 of the capacity of milling tank |
| Feeding Size | Soil material≤3mm |
| Output Granularity | Minimum 0.1μm |
| Rotational Speed Ratio | /1/2 |
| Max.Continuous Operating Time | 72hours |
| Materials of Jar | stainless steel.agate,nylon,corundum,zirconia,etc |
Technical Parameters
| Main Parameters of Vertical Industrial Planetary Mill Ball (SquareType) |
| Model | Power(kW) | Voltage | Dimension(mm) | Revolution Speed
(rpm) | Rotation Speed
(rpm) |
| XQM-20 | 4 | 380V-50Hz | 1200*750*920 | 25-215 | 50-430 |
| XQM-40 | 5.5 | 380V-50Hz | 1400*850*1160 | 20-195 | 40-390 |
| XQM-60 | 7.5 | 380V-50Hz | 1600*990*1250 | 27-174 | 40-260 |
| XQM-80 | 11 | 380V-50Hz | 1750*1140*1330 | 27-160 | 40-240 |
| XQM-100 | 11 | 380V-50Hz | 1750*1140*1330 | 27-160 | 40-240 |
Accessories of Mill Jars & Balls
Available Mill Jars:
304 stainless steel mill jar, 316 stainless steel mill jar, tungsten carbide mill jar, agate mill jar, alumina ceramic mill jar(also called corundum mill jar), zirconia mill jar, nylon mill jar, polyurethane mill jar, mill jar (PTFE), and etc.
Available Mill Balls:
304 stainless steel mill balls, 316 stainless steel mill balls, tungsten carbide mill balls, agate mill balls, alumina balls, zirconia mill balls, and etc.
Product Tags:
|
|
TENCAN 100L Micron Powder Making Planetary Ball Mill Machine XQM-100 Three Phase 380V 7.5KW Images
|
